Recently, Jinsteel Group officially launched its newly upgraded Central Control Console, marking a new phase in the company’s journey toward intelligent production and digital management in the ductile iron pipe sector. The large-screen wall, situated at the heart of the production scheduling center, integrates data from production lines, energy consumption monitoring, and safety management systems, enabling real-time monitoring and centralized command of the entire ductile iron pipe production process. This innovation significantly enhances production efficiency and product quality.

High-Definition Big Screen: Complete Oversight of Ductile Iron Pipe Production

1. Multi-Source Data Integration
   The Central Control Console integrates critical data from the ductile iron pipe production process, including smelting temperature, pouring speed, casting inspection results, and coating thickness. These metrics are collected through advanced data acquisition and visualization technologies and displayed in real-time on the large screen.

2. Dynamic Process Monitoring
   Through a network of sensors, the Central Control Console enables real-time monitoring of key stages in the ductile iron pipe production process, from pipe casting and heat treatment to coating application. Any abnormalities trigger automatic alerts, ensuring safe and stable production.

3. Decision Support and Quick Responses
   Using the visualized big screen, production managers can quickly access key metrics such as production progress, pass rates, and energy consumption. This allows for swift on-site decision-making and optimization of production schedules and quality control strategies.

Centralized Command: The Smart “Brain” of Ductile Iron Pipe Production

1. Real-Time Command Issuance
   The Central Control Console enables rapid transmission of scheduling instructions or emergency responses to workshops and sub-factories, significantly reducing communication delays and enhancing flexibility and continuity in ductile iron pipe production.

2. Cross-Department Collaboration
   Departments such as smelting, pipe production, anti-corrosion treatment, logistics, and warehousing share data through a unified platform. This eliminates redundant operations, optimizes resource allocation, and significantly boosts collaborative efficiency.

3. Safety Alerts and Emergency Handling
   Equipped with a safety monitoring module, the console provides real-time monitoring of production environments, equipment status, and personnel operations. When anomalies occur, the system automatically issues alarms, enabling management to respond immediately and ensuring comprehensive safety throughout ductile iron pipe production.

Intelligent Production: Transitioning from “Manufacturing” to “Smart Manufacturing”

1. Integration with the Industrial Internet
   The Central Control Console seamlessly integrates with MES (Manufacturing Execution System), ERP (Enterprise Resource Planning), and sensor networks to create a closed-loop management system. This foundation enables intelligent monitoring, data analysis, and decision feedback for ductile iron pipe production.

2. Precision and Customization in Production
   By leveraging big data analysis, Jinsteel can dynamically adjust production parameters to meet specific customer needs. This supports customized production for ductile iron pipes, including variations in specifications, pressure classes, and coating types, addressing the diverse demands of various industries.

3. Green and Low-Carbon Development
   Real-time monitoring of energy consumption and emissions enables refined management of the production process. This significantly reduces energy waste and carbon emissions, supporting green manufacturing and sustainable development.

Future Outlook: Setting a Benchmark for Smart Ductile Iron Pipe Production

1. Technological Innovation and Talent Development
   Jinsteel will further invest in industrial IoT, artificial intelligence algorithms, and edge computing. Collaborating with universities and research institutions, the company aims to cultivate more professionals in smart manufacturing, ensuring ongoing upgrades to ductile iron pipe production processes.

2. Industry Standards and Demonstration Effects
   As a leader in the ductile iron pipe sector, Jinsteel plans to leverage its Central Control Console to participate in drafting industry standards for intelligent production. This will promote the industry-wide shift toward smart manufacturing and serve as a model for other enterprises.

3. International Expansion and Enhanced Competitiveness
   By utilizing the Central Control Console’s real-time visualization and centralized command capabilities, Jinsteel will further improve production efficiency and quality, strengthening its competitiveness in international engineering projects. This will enable Jinsteel to provide high-quality ductile iron pipe products and services to global markets.

The launch of Jinsteel's Central Control Console represents a significant milestone in the company’s journey toward intelligent production, while also setting a new benchmark for the ductile iron pipe industry. With its high-efficiency management features, the console will continue to optimize production processes, enhance product quality, and reduce energy consumption and emissions. By providing efficient and reliable ductile iron pipe solutions, Jinsteel is poised to drive sustainable development and make a lasting contribution to the advancement of the industry.